Pneumatic Component

 

The use of pneumatic components within the machines and equipment can reduce maintenance costs and increase the uptime of the machine. Our guide to pneumatic component will help you to understand basic.

What is a Pneumatic System:-

The pneumatic systems use compressed air to transfer and control the energy. You can find these types of systems used in railway gates, automatic production lines or mechanical clamps. Below you will find a complete list of the different types of pneumatic components.

Advantages of Pneumatic Systems:-

The pneumatic systems keep maintenance costs low and the machine operating time extended. The use of compressed air components has the following advantages:

Simplicity of design and control: The machine is easily designed using standard cylinders and other components and works with a simple on-off control.

Reliability: Because the gas is compressible, the pneumatic equipment is less susceptible to impact damage. While the gas absorbs excessive force, the fluid in the hydraulic device supplies direct force. The compressed gas can be stored, so if the electricity is lost, the machine will work for a while.

Safety: The possibility of a fire is very low compared to hydraulic oil. In addition, the latest machines are generally safe against overloads.

 

 

Limitations of Pneumatic Systems:-

Pneumatic systems offer many advantages over hydraulic systems, but there are some limitations for pneumatic systems. One is that leaks occur more frequently. Routine preventive checks can save you a lot of trouble. By maintaining a regular maintenance program, you can detect a leak before it becomes a serious problem.

Another important difference between pneumatic and hydraulic systems is that pneumatic systems usually store longer pressures in the pipeline. This can make the repair a bit more complicated. The system must be properly decompressed before starting the repair. Therefore it is advisable to consult a qualified technician.

Pneumatic Cylinders and Actuators:-

The pneumatic cylinders and actuators use compressed air stored in the piston or diaphragm to move the load. An air cylinder or a rotary actuator is required depending on the direction of the load.

Pneumatic Cylinders:-

A pneumatic cylinder, commonly known as an air cylinder or air piston, uses a piston rod to move the load in a straight line. Compressed air pushes or pulls the piston rod in or out of the cylinder of the cylinder. Two key parameters of the air cylinder, including the travel and the size of the hole. The stroke indicates the distance the piston or piston rod extends during operation. The hole represents the diameter of the pneumatic cylinder. The larger the size of the hole, the greater the pressure or force that the cylinder can apply.

Single Acting Cylinders:-

The single-acting air cylinders use a single compressed air port to push or pull the bar in one direction. The bar will return through the spring action.

 

 

Double Acting Cylinders:-

The double-acting air cylinders use compressed air ports on both ends of the cylinder to increase or decrease the load. There are several options when buying an air cylinder. For example, the cushion allows quieter piston operation. In addition, many of the cylinder models on our site offer a variety of mounting options.

Rotary Actuators:-The rotary actuator rotates the object on its axis. They use compressed air to produce a constant torque. The rotary actuator also has a cushion that allows quieter operation.

Pneumatic Valves:- A pneumatic valve (also known as an air valve) helps stop and start the flow of air in a pneumatic system. These valves can be manual, such as foot valves, or electrically, such as solenoid valves.

Solenoid Valves:- These electric steering control valves supply electricity to the solenoids to stop, initiate or change the direction of the air flow.

Fluid Control Valves:- These valves control the critical flow of fluid, including air, gas, water, oil, steam and other liquids. The electricity supply to the solenoid stops, initiates or rapidly changes the direction of fluid flow.

 

Pneumatic Accessories:- Pneumatic accessories help you customize and apply pneumatic components to the requirements of your system. Here are some common accessories and how to combine them with pneumatic components.

 

Silencers:- The exhaust silencer reduces the noise of the pneumatic equipment during operation. This improves user comfort and prevents the system from entering contaminants.

Position Sensors:- Position sensors are commonly used with air cylinders. They detect the movement of objects and convert them into suitable signals for processing, transmission or control.

Pressure Gauges:- In pneumatic systems, pressure is measured at several locations throughout the system. Pneumatic pressure gauges provide pressure readings for use in industrial and commercial applications.

Drip Leg Drains:-  Drip legs, also known as condensate drains, capture condensate and moisture in a compressed air system.

Manifolds:- The air collector allows convenient connection points for the dispensing of fluids or gases. It is used to supply pneumatic power to more than one position to supply multiple tools.

Coils:- Use a spare coil to replace the damaged coil or to change the voltage level of a previously purchased valve.

Distribution Blocks:- Pneumatic distribution blocks provide convenient port locations for pressure gauges, transducers, and other components.